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Top Quality Offline AOI machine

Top Quality Offline AOI machine

offline, Min component:01005, 5 million pix camera

Feartures:

  •  Whole new appearance,more friendly design
  • Customized high brightness wide view annular light source, light source, maximum FOV effective coverage area: 50*50mm, camera moving reduced and detect time shortened.
  • Win10 64 bit OS,more stable
  • CPU upgraded to i7 series,inspection speed faster
  • Added vector analysis method, a series of improvements made to traditional algorithms such as color extraction.

 

Specifications: EKT-VT-980  

Inspection system

Application

After stencil printing, pre/post reflow oven, pre/post wave soldering, FPC etc.

 Program mode

Manual programming, auto programming, CAD data importing

Inspection Items

Stencil printing: Solder unavailability, insufficient or excessive solder, solder misalignment, bridging, stain, scratch etc.

Component defect: missing or excessive component, misalignment, uneven, edging, opposite mounting, wrong or bad component etc.  

Soldering defect: excessive or missing solder, empty soldering, bridging, solder ball, IC NG ,copper stain etc.

Calculation Method

Template matching, color calculation, vector analysis, color extraction, gray scale operation, characteristics analysis, OCV/OCR etc

Inspection mode

PCB fully covered, with array and bad marking function

SPC statistics function

Fully record the test data and make analysis, with high flexibility to check production and quality status

Components angle

Angle 0~359°flexible,min angular distance 1°

Min components

01005 chip、0.3 pitch IC

Optical system

Camera

5  million pix  full color high speed industrial digital camera , 20 million pix camera optional

Lens resolution

10um/15um/18um/20um/25um, can be custom-made

lighting source

Annular stereo multi-channel color light, RGB/RGBW/RGBR/RWBR optional, maximum FOV effective coverage area: 50*50mm

Computer system

OS

Win 10, 64bit

Monitor

22寸,16:10

CPU

Intel i7 series

GPU

optional

RAM

16GB, may increase to 32GB

HDD

1TB , (SSD optional)

Software

Language

Chinese, English optional

Access control

Admin/programmer/operator  3-level access control

Mechanical system

Moving and inspection mode

Manual taking board in and out, Y servo motor driving PCB, X servo motor driving camera

Fixture

Auto fixture

PCB dimension

20*20mm(Min)~450*350mm(Max), can be customized

PCB thickness

0.3~5.0mm

PCB weight

Max:3KG

PCB edge

3mm,can be customized

PCB bending

<5mm or 3% of PCB Diagonal length

PCB component height

Top:35mm,Bottom:75mm  Adjustable, can be customized base on need

XY driving system

AC servo motor, precise ball screw

XY moving speed

Max:830mm/s

XY positioning accuracy

≦8um

General parameters

 Machine dimension

L1140 * W890 * H1500 mm

 Power

AC220V,50/60Hz,1.5KW

PCB height from ground

820±20mm

 Machine weight

450KG

Safety standard

CE safety standard

Environment temperature and humidity

10~35℃,35~80% RH

(non condensing)

 

Optional

configuration

Maintenance station, offline programming system, SPC servo, bar code system

 

 


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